GrayMatter Robotics Awarded AFWERX Phase II Contract to Develop AI-Powered Robotic Canopy Sanding System

GrayMatter Robotics has been awarded a Small Business Innovation Research (SBIR) Phase II contract by AFWERX, the innovation arm of the U.S. Department of the Air Force, to develop an AI-powered Smart Robotic Canopy Sanding System. The contract marks a significant step in advancing autonomous technologies for precision aircraft maintenance.

Addressing a Critical Aviation Maintenance Challenge

Aircraft canopies made from acrylic and polycarbonate materials accumulate scratches and surface damage over time, impacting optical clarity and operational safety. Manual canopy repair is a highly skilled, labor-intensive task. GrayMatter’s robotic system is designed to automate this process with consistent precision, reducing maintenance time while maintaining strict quality standards.

AI-Driven Adaptive Robotic Technology

The system is powered by GrayMatter’s proprietary GMR-AI™ platform, combining advanced 3D sensing, force-adaptive control, and autonomous trajectory generation. This enables real-time adaptation to complex canopy geometries and varying defect patterns, ensuring surface defects are removed while preserving structural integrity and optical performance.

Key Technical Innovations

The Smart Robotic Canopy Sanding System introduces several core capabilities, including autonomous damage detection, adaptive process control, and integrated quality assurance. These features allow the system to identify scratches and hazing, adjust sanding parameters dynamically, and document repair quality for traceability across maintenance operations.

Strategic Impact for Air Force Readiness

Designed to integrate seamlessly into depot- and field-level maintenance workflows, the solution provides a scalable, data-driven approach to canopy repair. By extending component service life and improving aircraft availability, the technology directly supports enhanced mission readiness across the Air Force fleet.

Broader Aerospace and Defense Applications

The AFWERX Phase II award builds on GrayMatter Robotics’ expanding defense and aerospace portfolio, following its selection in the U.S. Navy’s Advanced Manufacturing Innovation for Maritime Readiness Challenge in 2025. Prototype demonstrations and validation in collaboration with Air Force maintenance facilities are planned for later this year, with potential applications extending into commercial aviation.